L-4 Automatic SMT Splicing Machine with LCR Function
While most SMT processes have evolved significantly, the component reel splicing process is often overlooked. Upgrading to an advanced auto splicing solution is essential to eliminate material preparation errors in modern manufacturing.
YOUNGPOOL Technology's highly acclaimed L-4 automatic splicing machine is designed to solve these exact challenges. It goes beyond basic MES integration, offering high accuracy and reliable performance. The L-4 features an extremely short splicing cycle time, advanced LCR verification, and an exceptional First Pass Yield (FPY), working seamlessly with any brand of placement machine feeders.
● Supports 8mm component tape width for versatile auto splicing
● Supports component tape thickness from 0.25-1.25mm
● Supports deep pocket up to 2.5mm
● Excellent First Pass Yield (FPY) up to 98%
● Standard with intelligent vision system
● Optional LCR verification for Capacitors and Resistors error-proofing
● Independent X/Y/Z axis design for precise LCR verification
● Auto adjust LCR measurement probe for components size from 01005”
● Auto empty pocket detection with pre-cut stations and component pitch verification
● Continuous operation for up to 12-16 hours once fully charged
● MES integration with connectivity via Wi-Fi or direct Network port
TECHNICAL SPECIFICATIONS
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Tape splicing system |
X axis Repeatability（mm） |
±0.01 |
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Y axis Repeatability（mm） |
±0.02 |
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Positioning Accuracy of tape（mm） |
±0.2 |
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Information of component tape |
Component tape width（mm） |
8 |
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Component pitch（mm） |
2/4 |
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Component pocket width max.（mm） |
4.1 |
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Component tape thickness（mm） |
Paper 0.25~1.25, Embossed tape 0.25~2.5
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Conveyor system |
Conveyor height（mm） |
930±15 |
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Rewinding device |
rewinding arm |
Standard one rewinding arm , optional Two rewinding arms |
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Reel Size（mm） |
Max.Ø380，Optional Ø500 |
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Max. load（kg） |
Max.20 |
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Decoded mode |
Barcode camera attach on rewinding arm |
Optional |
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Splicing Rate |
Cycle Time (sec) |
≤7S（not including LCR test time and manual feeding time） |
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Splicing capacity |
Splicing FPY |
98% |
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Splicing gap（mm） |
0.1±25% |
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Component tape length min.（mm） |
140 |
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Software contro |
Automatic component pitch identification |
Standard |
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Component size comparison |
Standard |
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BOM import wizard |
Standard |
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OCR |
Optional |
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LCR |
Measurement accuracy |
±0.05% |
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Measurement range |
L：0μH-1000H，C：0pF-20mF，R：0Ω-20MΩ |
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Measurement method |
Two-sided measurement value |
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Test pass rate |
95%（01005 Component） |
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Electricity |
Power supply mode |
24V DC 50Ah Lithium battery |
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Battery time (when fully charged)（h） |
12-16 |
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Power（W） |
Max.120 |
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Facilities Requirements |
Weight（Kg） |
87 |
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Reference Dimension（mm） |
540(W) × 517(L) × 1455(H) |
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Other configurations are optional |
MES customization, Barcode printer, Component reels stop function, Rotational speed sensor function, Fool-proofing function for rewinding arm,Laser height measurement function,Auto return device, Direct power supply, Wireless charging, Motion platform, Heavy motion platform. |
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Illustrations of Automatic Splicing System
[TAPE CHARACTERISTICS]
[COMPONENT SIZE RECOGNITION]
[OCR]
[INDEPENDENT MOTION DESIGN:VISION SYSTEMS,
LCR MEASURING DEVICE, SPLICING TAPE DEVICE.]
[DUAL REWINDING ARMS ]
[AUTOMATIC REEL REVERSAL ATTACHMENT]
Splicing Machine Dimensions
Frequently Asked Questions (FAQ)
How does the L-4 automatic splicer improve SMT splice yield?
The L-4 automatic splicer utilizes an advanced intelligent vision system and optional LCR verification to ensure up to 98% First Pass Yield (FPY). By eliminating manual errors, it is specifically designed to improve SMT splice yield and reduce material waste.
Can auto splicing help with SMT splice small-quantity IC reel workflow improvement?
Yes. For production lines requiring frequent changeovers, our autosplicing technology offers a fast cycle time of under 7 seconds. This rapid turnaround drives significant SMT splice small-quantity IC reel workflow improvement, allowing your line to stay agile and productive.
What impact does the automatic splicing machine have on SMT splice automated IC placement workflow?
Integrating our equipment directly into your MES connects material preparation with your mounters seamlessly. This optimizes the entire SMT splice automated IC placement workflow, maximizing your overall SMT splice automated placement efficiency.
● Published in Feb. 2024 , All Rights Reserved
● All specifications are subject to change as a result of technical developments or advances. For questions on our products, please contact Youngpool Technonlogy (shicx@youngpool.com) or our local representative(s)
IPv6 network supported 