In SMT production lines, splicing is often overlooked, yet it directly impacts line continuity and product yield. With the continuous miniaturization of electronic components, the difficulty and risks associated with manual splicing are gradually increasing. Especially in micro packaging such as 01005, even slight alignment errors during manual splicing can lead to mounting defects and rework. Consequently, more factories are turning their attention to Automatic Splicing Machine equipped with intelligent vision systems, which are becoming a critical safeguard in the splicing process.  

        The application of intelligent vision enables splicers to capture the position and status of tape in real time, achieving automatic alignment through high-speed cameras and algorithms, significantly reducing deviations caused by human error. During frequent changes between tape of different specifications, the vision system can quickly identify tapes of varying widths and materials (such as plastic and paper tapes) and, combined with quick-change modules, reduce setup time and line changeover downtime.  

        Empty tape segments, if not addressed promptly in SMT production lines, can easily cause missed placements or trigger shutdown, disrupting production rhythm. Some equipment, building on vision inspection, is equipped with empty tape detection and splicing/cutting functions, allowing empty segments to be processed in advance and significantly reducing the risk of unplanned shutdown.  

        Notably, intelligent vision can also interface with MES, enabling material traceability through barcode recognition to prevent batch mix-ups and incorrect material usage. In multi-variety, small-batch production environments, this function is particularly critical for improving management efficiency and quality control.  

        Overall, with the integration of intelligent vision systems and automated splicing solutions, the stability and yield of the splicing process have significantly improved. In well-controlled production environments, the first-pass yield can reach as high as 98%, greatly reducing time wasted on rework and interruptions. For electronics manufacturers pursuing high yield and stable delivery, the splicing process is no longer a weak link but has been optimized and upgraded through intelligent means. Intelligent vision systems are transitioning from an "add-on feature" to a core component of SMT automatic splicers.